Industries
Solutions for all industry sectors and fields of technology
Cross-industry system solutions – precise, flexible, future-proof.
Industry diversity & technological depth
KS Engineers stands for custom automation and testing technology solutions that are appreciated across a range of industries. Whether in the automotive industry, mechanical engineering, energy or environmental technology – we develop innovative systems that are designed with precision for the exact demands of our customers. We also offer forward-looking solutions in the energy industry that combine efficiency, sustainability and technological innovation. Our interdisciplinary teams combine technical expertise with many years of experience and state-of-the-art technology to master complex challenges efficiently. For companies that focus on research and development, we offer specialized services that provide targeted support for the innovation process – from concept development to prototype testing. Thanks to our flexible approach and a deep understanding of different industries, we create solutions that work not only today, but tomorrow as well.
Automotive
We offer tools and solutions for the development and production of passenger cars and light commercial vehicles. Our portfolio includes testing technology and testing services for all areas of mobility – regardless of the type of drive system or energy source used. In addition to testing technology and methods, we also deliver media supply systems and conditioning systems as well as building services engineering and infrastructure for testing and production facilities. Automation solutions, data processing and analysis, resource management and commissioning systems round out our range of services.
Heavy Duty
In the Heavy Duty division, we offer specialized testing technology solutions for aviation, marine, heavy-duty applications, commercial vehicles, off-road vehicles and construction machinery. Our high-precision test systems are tailored to the specific requirements of these demanding areas. They ensure maximum reliability and flexibility to deal with the challenges involved in developing and testing heavy-duty components and systems.
Marine
The special requirements of this demanding area are well known to us. Many years of experience in testing marine propulsion systems and our approaches from model-based control engineering also allow us to provide solutions for special tasks in the development of marine power units and drive components. This includes the dynamic operation of speed boat engines on test beds with load simulation of when the propeller emerges from the water or testing of large, single-cylinder engines in the highest performance classes. We are also able to draw on our experience from partnerships with scientific institutes such as the Large Engines Competence Center (LEC). The KS-LEC OilTracer, an innovative measuring device for live monitoring of oil consumption in combustion engines, was created in the context of this collaboration.
Aviation
The highest safety standards coupled with high performance. With our testing technology, we ensure that components and systems in the aviation industry function reliably even under extreme conditions. Our services range from testing drive systems for the leisure and power-sports sector to fuel cell applications. Hydrogen and alternative fuels are increasingly being used in the development of environmentally friendly flight technologies aimed at reducing the use of fossil fuels and improving energy efficiency. We provide comprehensive support with our many years of expertise in the field of media conditioning and the associated safety technology.
Railway
Our testing technology and methodology are also credibly on track. With our innovative control technologies and solid experience in dealing with the sophisticated mechanics and power converter technology scaled to the performance ranges rail vehicles require, we are in a unique position to offer solutions for developing and testing railway vehicles and their components. In addition to our activities in building services engineering as well as energy generation and distribution, we also offer support with infrastructure expansion and equipping operating facilities.
Defence
The environmental and operating conditions for defence vehicles and systems are demanding. Test equipment must be able to cover special cases and also be easy to adapt to new configurations. Transferring the solutions gained through complex, demanding testing tasks from the development of modern drive and energy systems to large power classes is no easy task. Nonetheless, KS-R2R technology enables seamless scaling of test systems to suit the requirements and performance levels entailed in defence applications.
Research & Development
We have been working closely with universities, colleges of applied sciences and other educational institutions for many years. These collaborations comprise a large number of joint development projects. We contribute our focused technological expertise to facilitate the development and implementation of forward-looking solutions. Another key area is the realization of ultra-modern test facilities as well as the planning and implementation of technical infrastructure that is specifically tailored to the requirements of educational institutions. Our services support the development of efficient learning and research environments and contribute to the sustainable promotion of knowledge transfer between science and practice. This close cooperation creates valuable synergies that strengthen both scientific advancement and the practical training of future specialists.
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Products, services, technology modules and insights.
KS-R2R Vehicle and Powertrain Testbed
In-house vehicle testing and application under real driving conditions.
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Transmission And Powertrain Test Beds
From manual and automatic to dual-clutch, we test transmissions on their own or in the powertrain.
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Engine Test Beds
Test systems for internal combustion engines and alternative fuels.
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Fuel Cell Test Bed
Dynamic and accurate control of pressure, temperature and humidity of process factors by model based control technique and smart rig design.
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Fuel Cell-Stack Testing
Tailor-made test benches for fuel cell short stacks. Reproducible Testing in the developmente stage.
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KS-H2GEN
Green hydrogen is produced using renewable energy sources such as wind and solar energy, so it produces no emissions.
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KS-BATTSIM
Testing and simulating batteries. Reliable, dynamic, accurate, stable and versatile.
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Electric Motor Test Beds
As hybrid and fully electric powertrains are becoming more popular, electric motors are also rapidly gaining importance.
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PowerHIL-Testing
Overcoming boundaries – with PowerHIL between virtual simulation and real performance.
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System Test Beds
Testing of complete systems, integration of control units, simulation of components, accurate and synchronous data acquisition and processing up to 10 kHz.
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KS-AMPS
The Advanced Modular Power System (KS-AMPS) is a flexible, highly dynamic
power converter system that allows a wide range of applications to be realized
simply and with optimization for specific
requirements.
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Tornado Software Suite
Forward-looking, sustainable automation takes your testing tasks in test cells and at any locations to a whole new level.
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Tornado Test Bed
Tornado Test Bed is a freely configurable automation system optimised for automotive testing, test data acquisition and processing.
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Tornado Order Management
Tornado Order Management is an ordering system for single test beds to complete testing facilities with a global structure.
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T-SIM
Embedding MATLAB/Simulink models in real-time control.
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Model-based Control
We develop simulation models capable of operating in real time as well as robust control concepts for demanding applications – for instance in the automotive and semiconductor industries.
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Simulation and Modelling
Application-oriented fundamental research serves as the basis for the model development and simulation that we employ when conventional methods reach their limits.
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Building Technology
We offer innovative solutions in building technology that combine comfort, efficiency and sustainability.
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Media Supply
The right infrastructure for all performance classes.
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Media Conditioning
Our expertise in conditioning systems creates reliable, realistic and reproducible conditions for carrying out your tests.
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KS-DACO
With our production data collection system, automation is efficient and customer-focused.
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Module Test Beds
We test everything, designing and building test beds for brakes, engine bearings, valve clearance, sensors, injectors, oil pumps, control units and much more.
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Chassis Dynamometers
One, two, four-wheel drive: KS mechanical and control engineering makes our dynamometers useful for a very wide range of vehicles.
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Hot Gas Test Beds
Continuous temperature and flow control, combustion chamber without ceramics and accurate metering even at high pressure.
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KS-R2R Frequency Converter
Clever system solutions for engine and powertrain testing.
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KS-ADAC
KS-ADAC is a real-time testing, controlling and monitoring system.
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KS-R2R Test Wheel
Our test wheel is compatible with all common hubs.
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KS-DPC
The KS Pressure Control Damper (KS DPC) is a module that meets the highest requirements for pressure control in modern test systems.
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KS-ACDC Box
Measuring and evaluating all the phase quantities with the highest accuracy.
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KS-LEC OilTracer
Measurement of oil consumption with a natural tracer.
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KS-FSS Functional Safety System
Holistic operating and safety concept for the individual requirements of each testing task.
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KS-OMM Operating Mode Manager
The KS-OMM Operating Mode Manager enables safe and flexible operating mode selection at test beds.
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KS-Sensorbox
Our Sensor Box rounds off the instruments available for test beds.
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KS-MCU
The KS MCU is a multifunctional user interface for setting set points and displaying operating parameters.
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VIDEO: KS-R2R Application Test Bed
The KS Engineers R2R vehicle test bench for scenario-based and model-based testing is presented.
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VIDEO: KS-R2R Inertia Simulation
Inertia simulation = a model-based representation of an object’s inertia behavior in order to simulate its realistic response.
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VIDEO: KS-R2R Vehicle Test Bed
The reality of the road on the test bench.
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VIDEO: KS-R2R Swivel Test Bed
Testing is conducted under simulated incline and acceleration conditions.
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Technical article: MTZextra
Ein Beitrag von KS Engineers in der MTZ Extra – dem internationalen Fachmagazin für Ingenieure in der Antriebsentwicklung mit Fokus auf elektrifizierte und verbrennungsmotorische Antriebe.
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Testing Services
With our test facilities in Graz and Friedrichshafen and our product range, we can offer testing services for complex and varied challenges in powertrain technology and energy systems.
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Why companies choose us
With expertise, reliability and genuine commitment, we deliver what truly matters.
Quality
We rely on qualified and dedicated employees both at home and abroad. Decades of experience and the specialized knowledge of our team enable us to make optimal use of synergies across different fields of expertise.
Innovation
Science and craftsmanship go hand in hand. Continuous innovation within the company and the up-to-date knowledge of our employees support ongoing development and ensure the high standards of our products and solutions.
Optimal solutions
With dedicated contact persons who have strong problem-solving expertise and with close, cooperative partnerships, decisions are made quickly and reliably throughout every phase of a project – leading to optimal solutions.