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Fuel Cell Test Bed

Dynamic and accurate control of pressure, temperature and humidity of process factors by model based control technique and smart rig design.

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Under all conditions

Future mobility will be based on a colourful mix of fuels and drive concepts, and hydrogen-powered fuel cells will play an important role.

KS test beds for fuel cells offer the necessary flexibility to deal with the most diverse scenarios and the resulting testing tasks. System features such as KS DPC (Dynamic Pressure Control) allow independent and highly accurate pressure control of process supply and extract air. Fuel cells and complete fuel cell-driven vehicles can be put through their paces in the high-performance temperature chamber, with extensive safety technology ensuring the safe operation of the system when doing so.

Media supply

Hydrogen supply

  • 30 and 300bar hydrogen supply on site
  • Conditioning path for hydrogen low pressure up to 30 bar, max. 8g/sec (peak-flow), pressure control, mass flow measurement and limitation as well as temperature conditioning from -30 to +55°C
  • Conditioning path for hydrogen low pressure up to 300 bar, max. 8g/sec (peak-flow), pressure control, mass flow measurement and limitation

 

Nitrogen

  • 8 bar nitrogen supply on site
  • Nitrogen pathes for purging anode and cathode
  • Nitrogen path for purging the primary conditioning pathes

Conditioning of specimen

  • Three cooling circuits with independent control
    • Stack circuit, 180kW cooling power
    • Intake circuit, 20kW cooling power
    • Buffer circuit , 20kW cooling power
  • Temperature range of cooling circuits each
    20°… 70°C
  • Incl. automatic filling and draining,
    nitrogen purging possible
  • Medium primary circuit to specimen glysantin
    incl. integrated integrierter conductance value
    monitoring

Process air

  • Temperature control -30°… +55°C
  • Humidity control by evaporation 20%…95% r.H.
    (up to max. 30°C)
  • Max. 250 g/s air to DUT,
    Mass flow control 12,5g/s…237,5g/s
    (means 5…95%) in <1sec
  • Mass flow measurement over LFE
    (high accuracy also at low flow rates)
  • High dynamic pressure control by KS pressure control valve (KS DPC II), independent for intake and exit air

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